Drivetrain is one of the weakest links in high powered
mk3 turbo Supras, particularly R154 transmission. I know next to nothing about
auto trannies and as far as I remember stock A340 transmission holds close to
400whp, built A340 can take abuse of around 500 whp.
R154 start giving problems after 350-400rwhp. I will exclude here ham-fisted
individuals who can destroy R154 in no time even on stock mk3. I think main
reasons of why so many people complain about R154 are:
1. Age, I never heard of anybody who purchased brand new R154 from Toyota, if
somebody blows his tranny he better buy another used and abused unit instead of
rebuilding blown one
2.
Use of "gorilla" clutches for drag racing
3. Lot of folks don't maintain there rear suspension and destroy drivetrain
parts due to wheel hop
4. In opinion of many people only Red Line gear oil has to be used if you are serious about
drag racing. To be exact - Heavy Duty Shockproof 75W250 oil.
5. There were many complains about output shaft thrust washer, it can get
cracked, overheated, scored because of lack of
oil. Well, it is splash lubricated and has to withstand high axial forces, but
use of Redline shockproof oil should cure this problem. At least I never heard
about thrust washer failure in gearboxes using this oil. It adheres very well to
friction surfaces and withstand very high shock load. Picture of infamous thrust
washer on the left taken from
www.turbosupras.com
Edit: It was recently brought to my attention that HD Shockproof is not intended
for manual transmissions,
for more info read this
6. And last but not least - weight of the car. Make your Supra lighter and
drivetrain parts have much higher chance to survive. Below are pictures of CF
dust cover for R154. Some guys take weight reduction very seriously, I wish I
had skills to fabricate such details
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OK, below is my personal opinion of what we have to do to make R154 live. I assume your gearbox is in decent shape, no worn out bearings, synchros or end covers. First, if you want to drag race - treat it with Red Line shockproof heavy duty oil. Next is clutch. I used RPS 6 puck sprung disc with 3200lb pressure plate. Personally I don't like it, not because of high pedal pressure or difficulties in stop-and-go traffic, but because it killed my tranny after few launches on BFG drag radials. I cracked extension housing. RPS is not slipable at all and does not require any skills to launch the car, just rev it to 5500rpm and drop the clutch. It only matter of time how soon old and tired gearbox gives up. I think in our case we have to use mildest slipable clutch disc for our power level to avoid shock loading drivetrain parts. No need to use 4-puck ceramic disc clutch for 300 whp motor, step up to more aggressive clutch only if your mild clutch is not capable. I have already ordered Horsepowerfreaks full face feramic clutch disc, it can tolerate second or two of slipping and holds up to 700 lb-ft of torque. Will use it with my RPS pressure plate, it has only 4K miles on it and wear should be minimal. Full face disc will be more smooth engaging, another advantage is better heat dissipation due to bigger surface area. Below on the left is my RPS clutch.
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Another little tip - before launch pull hand brake, get
the car in 1st gear and slip the clutch very lightly to remove backlash in the
ring and pinion of differential. This is another precaution against shock load,
drivetrain should be "tight", no slack or play.
I got rid of my stock 2-piece driveshaft long time ago and use carbon fiber DS
from Titan Motorsports. It weighs 12 or 14lb (don't remember), about half of
stock shaft. CF is not as rigid as steel and helps to cushion twisting shock
load on differential and gearbox. CF DS has no natural frequency and does not
resonate. It is far safer than steel or aluminium, if it snaps it falls into
straw-like matter and just brushes underside of the car. My DS is on the picture
above in the middle, on the right - picture of the same DS of Duane Stephenson from
www.carbonfibrefx.com/
. He snapped it presumably because of defective U-joint. Shit happens...
Now about wheel hop. You definitely don't want it to happen when launching hard.
You will feel it like a lot of tire spin and shake, ask your mate to get your launch on
video and watch your rear wheels. Severe wheel hop has potential to destroy any
part of your drivetrain - differential and transmission are prime candidates. It
creates hammer-like shock loads on drivetrain. There can be few reasons for
wheel hop. First is worn suspension parts - bushings, dampers. Lots of negative
camber will not improve situation as well. It is just plain stupid to drag race
with many degrees negative "JDM dorifffto" camber. For our IRS (independent rear
suspension) cars the best for launch is zero, maybe even 1 or 2 degrees of
positive camber. When car squats the camber changes towards negative and you will
have good contact patch. Low profile tires, even sticky compound also not
suitable for drag racing. Even drag radials can wheel hop, the higher and softer
tire sidewall - the better. I use BFG drag radials 275/40/17 for drag racing and
Yokohama AVS Sport 245/40/17 front and 265/40/17 rear for everyday driving. Wheels are Rays
Engineering (Volks) TE37 17x8.5 front and 17x9.5 rear. Maybe in future I will
buy set of real drag slicks on 15" Welds.
Now about weight transfer. When you launch your Supra you want
maximum weight transfer to the rear tires. Few tricks that work - first is to
remove your front sway bar, helps to raise your front and reduce weight as well.
Second - if you have coilovers, slack the springs to remove pretension. Car
squats easier in this case. Again, think about camber, with IRS it can go too
far negative when rear suspension compressed, maybe you want degree or two of
positive camber for drag strip. If your coilovers rebound adjustable - set rear
on full soft, especially with stiff wall tires. Front better be softer for more
front lift, but too soft can cause car to unload rear tires and loose traction
if it dives when changing gears.
My 1989 turbo came with 3.73 clutch-pack LSD differential. Good upgrade for drag
racing small turbo cars only is to switch to 4.30 differential from NA Supras. Though 1st and 2nd
gears will be very short but you will get very good acceleration in 3rd and 4th
gears. Also lower gears (higher numerically) provide better mechanical advantage
that multiplies torque. They are good for heavy cars like mk3 Supra, additional
advantage is less load on transmission and driveshaft. One downside of this upgrade is that powerful cars will run out of 4th
gear by the end of 1/4 mile. Solution here is either increasing tire size or
building engine with higher redline, better both, powerful cars with big turbos
will only benefit from higher redline. AFAIK in Europe NA Supras came with 3.91
differential, it will offer only marginal benefit over 3.73 and I am not sure if I can find 4.30 here if I ever
need it.
Big turbo cars will go through 1/4 mile faster with numerically lower 3.73 or
less gear ratio. It helps to load engine and bring turbo on boost quicker and
stay in gear longer instead of rowing through gears with less boost (torque).
Good info on mk3 differential options can be found here
http://www.mkiiitech.com/forums/viewtopic.php?t=40
Interesting note - there is one manufacturer in Australia, Pfitzner Performance
Gearboxes who did produced set of straight cut dog engagement gears for R154 transmission.
Set included billet selector forks as well. Price is (you better be seated)
AUD8500. Speed costs money. If you are interested - contact them on
www.ppgearbox.com.au

On the left is another very useful piece - CNC machined heavy duty bearing
retainer plate
from
www.marlincrawler.com , part no. MC-10075. It helps to keep main shaft of
transmission tight. Price is only $45
I changed my RPS 6-puck clutch disc against new full
face feramic disc from Horsepowerfreaks. And f#cked it up trying to slip the
clutch launching from 4700rpm at 0.7bar of boost using 2-step. Lessons for me to be
learned:
1. Don't skip on new pressure plate and flywheel for your high hp motor if they
are in less then perfect condition.
2. Lightweight dual mass aluminium flywheels don't work well in drag racing,
heavy solid OEM flywheel dissipate heat better. Possibly heat transfer from
friction inserts to flywheel material is too poor, there were many cases when
clutch discs weld itself to lightweight flywheels when launching hard.
3. I should have bought 6-puck disc, they stand abuse better, and shifts are
quicker.
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Next summer want to buy HPF 6-puck feramic disc with new RPS 3200lb pressure plate and new OEM flywheel. Will see how it works. Also in plans 15x9" Weld wheels and M&T ET Street slicks. Tall tires are much easier on drivetrain to compare with low profile 275/45/17 drag radials.
Update - May 2010
Last
summer I did my motor rebuild, measured crankshaft axial play before
disassembling, was OK, within TSRM limits. To my surprise after motor teardown I
found thrust bearing completely trashed, guess I was very close to crankwalk.
This is what happened after so many years using stiff pressure plate. I have to
admit first 2 or 3 years I had bad habit of pressing clutch pedal before
starting motor. This is big no-no with stiff pressure plate, there is still no
oil pressure in the system, whatever oil was between the thrust bearing and
crank pad gets squeezed effectively running dry heavily loaded thrust bearing.